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Ductile Iron

Ductile iron, known by several names including spheroidal graphite cast iron, spheroidal graphite iron, ductile cast iron, nodular cast iron, or SG iron, exhibits variations in nomenclature across different regions. It represents a graphite-rich form of cast iron, it is typically consisted by 3.2-3.9% carbon, 2.2-2.9% silicon, and 94-97% iron. Compared to gray cast iron, the graphite in ductile iron is nodular or spheroidal in shape, providing it with higher strength and ductility. Unlike conventional cast iron, which often suffers from low tensile strength and brittleness due to the presence of sharp-cornered flake graphite in its microstructure, ductile iron boasts significantly enhanced impact and fatigue resistance. This is attributed to its nodular graphite structure, which effectively mitigates the risk of fracture failure.

Due to its superior performance, ductile iron is widely used across various industries. For example, it is commonly used in the automotive industry for components such as wheels, crankshafts, and steering knuckles, as well as in the manufacturing of industrial equipment such as pipes, valves, and pumps.

ASTM A536 Matrix Min Tensile(Mpa/Psi) Min Yield(Mpa/Psi) Min Enlogation(%) Hardness(HB)
60-40-18 Ferrite 414 60000 276 40000 18 As agreed
65-45-12 Ferrite-Pearlite 448 65000 310 45000 12 As agreed
80-55-06 Pearlite-Ferrite 552 80000 379 55000 6 As agreed
100-70-03 Pearlite 689 100000 483 70000 3 As agreed
  • Hardness guidance above is not specified in ASTM A536, it can be specified by agreement between manufacturer and purchaser.
  • Tensile strength , yield strength, and enlongation default test by seperately casted test bar, otherwise it should have an agreement between manufacturer and purchaser.
EN 1563 Matrix Min Tensile(Mpa) Min Yield(Mpa) Min Enlogation(%) Hardness(HB, t≤60mm)
EN-GJS-400-18C Ferrite 390 250 15 130-175
EN-GJS-400-15C Ferrite 390 250 12 135-180
EN-GJS-450-10C Ferrite 440 300 8 160-210
EN-GJS-500-7C Ferrite-Pearlite 480 300 6 170-230
EN-GJS-600-3C Pearlite-Ferrite 580 360 3 190-270
EN-GJS-700-2C Pearlite 680 410 3 225-305
  • Above guidance valves for mechanical properties measured on test pieces machined from samples cut from the castings for ferritic to pearlitic grades.
SAE J434 Matrix Min Tensile(Mpa/Psi) Min Yield(Mpa/Psi) Min Enlogation(%) Hardness(HB)
D400 Ferrite 400 58000 275 40000 18 143-170
D450 Ferrite-Pearlite 450 65000 310 45000 12 156-217
D500 Ferrite-Pearlite 500 73000 345 50000 7 187-229
D550 Pearlite-Ferrite 550 80000 380 55000 4 217-229
D700 Pearlite 700 102000 450 65000 3 241-302
  • Tensile strength , yield strength, and enlongation default test by seperately casted test bar, otherwise it should have an agreement between manufacturer and purchaser.

Typical Spheritication Level We have

SIMIC manufacturing proven to acheive spheroidization rate more than 85% up to 95% stablely to ensure the mechanical properties.

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