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Ductile Iron
Ductile iron, known by several names including spheroidal graphite cast iron, spheroidal graphite iron, ductile cast iron, nodular cast iron, or SG iron, exhibits variations in nomenclature across different regions. It represents a graphite-rich form of cast iron, it is typically consisted by 3.2-3.9% carbon, 2.2-2.9% silicon, and 94-97% iron. Compared to gray cast iron, the graphite in ductile iron is nodular or spheroidal in shape, providing it with higher strength and ductility. Unlike conventional cast iron, which often suffers from low tensile strength and brittleness due to the presence of sharp-cornered flake graphite in its microstructure, ductile iron boasts significantly enhanced impact and fatigue resistance. This is attributed to its nodular graphite structure, which effectively mitigates the risk of fracture failure.
Due to its superior performance, ductile iron is widely used across various industries. For example, it is commonly used in the automotive industry for components such as wheels, crankshafts, and steering knuckles, as well as in the manufacturing of industrial equipment such as pipes, valves, and pumps.
ASTM A536 | Matrix | Min Tensile(Mpa/Psi) | Min Yield(Mpa/Psi) | Min Enlogation(%) | Hardness(HB) | ||
---|---|---|---|---|---|---|---|
60-40-18 | Ferrite | 414 | 60000 | 276 | 40000 | 18 | As agreed |
65-45-12 | Ferrite-Pearlite | 448 | 65000 | 310 | 45000 | 12 | As agreed |
80-55-06 | Pearlite-Ferrite | 552 | 80000 | 379 | 55000 | 6 | As agreed |
100-70-03 | Pearlite | 689 | 100000 | 483 | 70000 | 3 | As agreed |
- Hardness guidance above is not specified in ASTM A536, it can be specified by agreement between manufacturer and purchaser.
- Tensile strength , yield strength, and enlongation default test by seperately casted test bar, otherwise it should have an agreement between manufacturer and purchaser.
EN 1563 | Matrix | Min Tensile(Mpa) | Min Yield(Mpa) | Min Enlogation(%) | Hardness(HB, t≤60mm) |
---|---|---|---|---|---|
EN-GJS-400-18C | Ferrite | 390 | 250 | 15 | 130-175 |
EN-GJS-400-15C | Ferrite | 390 | 250 | 12 | 135-180 |
EN-GJS-450-10C | Ferrite | 440 | 300 | 8 | 160-210 |
EN-GJS-500-7C | Ferrite-Pearlite | 480 | 300 | 6 | 170-230 |
EN-GJS-600-3C | Pearlite-Ferrite | 580 | 360 | 3 | 190-270 |
EN-GJS-700-2C | Pearlite | 680 | 410 | 3 | 225-305 |
- Above guidance valves for mechanical properties measured on test pieces machined from samples cut from the castings for ferritic to pearlitic grades.
SAE J434 | Matrix | Min Tensile(Mpa/Psi) | Min Yield(Mpa/Psi) | Min Enlogation(%) | Hardness(HB) | ||
---|---|---|---|---|---|---|---|
D400 | Ferrite | 400 | 58000 | 275 | 40000 | 18 | 143-170 |
D450 | Ferrite-Pearlite | 450 | 65000 | 310 | 45000 | 12 | 156-217 |
D500 | Ferrite-Pearlite | 500 | 73000 | 345 | 50000 | 7 | 187-229 |
D550 | Pearlite-Ferrite | 550 | 80000 | 380 | 55000 | 4 | 217-229 |
D700 | Pearlite | 700 | 102000 | 450 | 65000 | 3 | 241-302 |
- Tensile strength , yield strength, and enlongation default test by seperately casted test bar, otherwise it should have an agreement between manufacturer and purchaser.
Typical Spheritication Level We have
SIMIC manufacturing proven to acheive spheroidization rate more than 85% up to 95% stablely to ensure the mechanical properties.
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